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NEO COUNTER X800
Fully Automatic Inline X-Ray Counter

The NEO COUNTER X800 is an automatic X-ray reel counter — a fully automatic, inline component counting machine built for high-volume SMT production lines. Modular loading, counting, and unloading module design delivers throughput up to 600 reels/hour with 24/7 non-stop operation. NeoX Advanced provides real-time cloud sync and intelligent analytics, with full ERP/MES/WMS/AGV integration. Embedded directly into the SMT line with AGV coordination, it enables fully unmanned counting-to-return workflows.

600
Reels/Hour
Modular
Load/Count/Unload
99.9%
Accuracy
24/7
Non-Stop
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NEO COUNTER X800 fully automatic inline X-ray reel counter for high-volume SMT lines
LOOP POSITION

Material Loop Quality Checkpoint: High-Speed Automated Counting After Production

The NEO COUNTER X800 handles Step 5 — Counting in the material loop. After production, the X800 counts remaining materials at 600 reels/hour, with counting data automatically fed back to SMD BOX for fully unmanned return-to-storage.

1
Register
Auto barcode scanning
Creates unique digital ID
NEO SCAN PLUS
→
2
Store
Registered materials
stored in SMD BOX
SMD BOX
→
3
Retrieve
Work-order-based retrieval
AGV auto-delivery
SMD BOX
→
4
Production
Material Ready
Seamless Integration
Powering Your Production
→
5
Count
High-speed X-ray counting
Cloud-synced data
NEO COUNTER X800
◎ Return: After counting, remaining materials are auto-transported by AGV back to SMD BOX → quantities auto-calibrated with inventory records, back to Step 2, continuous cycle
⑤

Fully Automatic Inline: 600 Reels/Hour Continuous Counting

The X800 is embedded in the SMT line — materials automatically flow into the X800 for high-speed counting after production. Once counted, AGV transports materials back to SMD BOX. Zero human intervention required, inventory data calibrated in real time.

CORE CAPABILITIES

Modular Design + Cloud Intelligence: High-Speed Unmanned Operation

The NEO COUNTER X800 delivers flagship-grade capability across automated loading, high-speed continuous counting, and full system integration, enabling a fully automatic material counting loop for high-volume production lines.

Modular Loading/Counting/Unloading
  • Independent loading, counting, and unloading modules operate in parallel
  • Seamless SMT line/AGV coordination with fully auto material flow
  • Throughput up to 600 reels/hour, 24/7 non-stop operation
600 Reels/Hr Continuous
NeoX Advanced Cloud
  • AI deep learning algorithms for high-speed continuous counting
  • Industrial camera auto-reads barcodes without manual intervention
  • Real-time cloud sync + intelligent analytics for full visibility
99.9% Real-Time Cloud Sync
Full System Integration
  • Full ERP/MES/WMS/AGV integration — zero manual intervention
  • Embedded in SMT line with seamless upstream/downstream connectivity
  • Auto label printing and affixing with material routing to designated locations
ERP/MES/WMS/AGV Integrated
SPECIFICATIONS

Technical Specifications

Flagship fully automatic electronic component counter, purpose-built for high-volume SMT production lines running 24/7.

Parameter NEO COUNTER X800 Specification
Automation Level Fully Automatic (inline, unmanned operation)
Counting Throughput Up to 600 reels/hour, continuous high-speed
Accuracy 99.9%
Loading Method Modular loading, counting, unloading module design, SMT line/AGV coordinated
Reel Compatibility 7–15 inch standard SMT reels
Max Reel Capacity 400×400 mm (4× 7-inch reels)
Min. Component Size 01005
Barcode Reading Industrial camera, fully automatic
Counting Software NeoX Advanced (real-time cloud sync + intelligent analytics)
Data Management Real-time cloud sync + intelligent analytics reports
System Integration Full ERP/MES/WMS/AGV integration
Line Integration Embedded in SMT line, AGV coordinated
Label Printing Auto printing and affixing, material auto-routing
Dimensions 1200×800×1600 mm
Weight Approx. 350 kg
Power Supply 220V AC, 50/60Hz
INTEGRATION & TRACEABILITY

Inline Integration & Real-Time Material Traceability

The NEO COUNTER X800 is built to run inline. It receives counting jobs and reports results to MES/WMS/ERP over open industrial interfaces, while AGV/AMR coordination moves reels in and out with no operator. Every count is streamed to NeoX Advanced cloud as an auditable record, so inventory reconciles in real time across the whole loop.

OPC UAREST APIMQTTAGV / AMRERP / MES / WMS
Host, AGV & Line Integration
  • Receives counting jobs from MES/WMS and reports completed results
  • AGV/AMR docking for unmanned line-side reel delivery and return
  • Embedded inline with conveyor handoff to upstream/downstream stations
  • Industrial-camera barcode auto-reading with automatic label print/affix
ERP / MES / WMS / AGV ready
Real-Time Counting Data Model
  • Material IDfrom reel barcode
  • Component Countverified remaining qty
  • OperationCount / Return
  • ResultSuccess / Recount
  • Timestampper operation
  • DestinationSMD BOX slot / AGV
Streamed via OPC UA / REST / MQTT
RELIABILITY & COMPLIANCE

X-Ray Safety, Reliability & Compliance

Counting runs inside a fully enclosed, lead-shielded X-ray chamber with safety interlocks — the source only emits when the cabinet is closed, so the X800 is safe to stand beside on a busy line. Engineered for 24/7 inline duty with functional-safety design and a standards-compliant approach suited to automotive, medical and other high-reliability sectors.

99.9%
Counting Accuracy
designed target
<1 µSv/h
Radiation Leakage
designed, at surface
≥95%
System Availability
24/7 designed target
10 yr
Service Life
utilization-based PM
X-Ray Radiation Safety
Fully enclosed, lead-shielded cabinet with safety interlocks; designed for <1 µSv/h surface leakage
CE / Machinery Regulation (EU) 2023/1230
Designed for CE conformity with ISO 12100 risk assessment and complete technical file
ESD Protection — IEC 61340-5-1
Dissipative handling surfaces and hard grounding for ESD-safe component counting
Cybersecurity — IEC 62443 ready
Access control and secure cloud sync for NeoX Advanced counting data and ERP/MES integration

Compliance scope, certifications and performance figures are confirmed per project, configuration and region.

FULL-AUTO ECOSYSTEM

Full-Auto Solution: X800 Counting → SMD BOX Return

The NEO COUNTER X800 is the core SMD parts counter in the full-auto solution, forming a complete fully automated material management loop together with NEO SCAN PLUS registration and SMD BOX, with zero human intervention throughout.

Register
NEO SCAN PLUS
Fully auto scan registration
Establishes UID identity
→
Store / Retrieve
SMD BOX
Fully automated storage
AGV precision delivery
→
Powering Your Production
Production
Material Ready
Seamless Integration
→
Current Product
NEO COUNTER X800
Inline high-speed counting
Cloud-synced data
All-in-One: SMD BOX ONE integrates X-ray counting (NEO COUNTER X800), high-capacity storage (XLR), and auto-registration (NEO SCAN PLUS) into a single machine — storage, counting, and return all happen inside one unit, eliminating material transport between devices. Learn more about SMD BOX ONE →
▼
Lighter Alternative: If your production scale is smaller or you only need offline counting, the NEO COUNTER X400 provides 5-second/reel semi-automatic offline counting at a lower investment for precision inventory verification.
BUYER CHECK

Is NEO COUNTER X800 Right for Your Factory?

Best fit

High-volume SMT factories that need unattended inline counting 24/7 — especially paired with SMD BOX for fully unmanned return-to-storage.

Performance (as specified)

Up to 600 reels/hour with dual-track auto-loading and 99.9% X-ray counting accuracy, running 24/7 with modular load/count/unload design.

Deployment requirements

350 kg unit on 220V AC 50/60Hz. Runs inline; AGV/AMR coordination moves reels in and out with no operator.

Integration

Receives jobs and reports results to MES/WMS/ERP over open industrial interfaces; AGV scheduling supported for automated logistics.

Support

Global support network: 7×24 coverage, 15+ service locations, 98% customer satisfaction. Confirm on-site coverage for your region with our team.

What shapes your quote

Target throughput, inline vs. standalone deployment, AGV/WMS coordination scope, and ERP/MES interface requirements.

Request a Quote Get the NEO COUNTER X800 datasheet in the Download Center →
FAQ

Frequently Asked Questions

Common questions about the NEO COUNTER X800 fully automatic inline X-ray counter. For additional inquiries, please contact our technical consultants.

How does the X800 achieve 600 reels/hour throughput?
The X800 uses a modular design — independent loading, counting, and unloading modules operate in parallel, with each module handling its stage simultaneously. This eliminates wait time. Combined with industrial camera barcode auto-reading and automatic label printing/affixing, it achieves uninterrupted high-speed continuous operation.
How does the X800 integrate with an SMT production line?
The X800 is designed to operate inline, embedded directly in the SMT production line and connected to upstream/downstream processes via conveyor belts or AGV. After production, materials automatically flow into the X800 for counting, then AGV returns them to SMD BOX. Full ERP/MES/WMS/AGV integration ensures real-time inventory sync with zero manual intervention.
What are the key differences between X800 and X400?
The core differences are automation level and throughput: the X800 is a fully automatic inline device with modular loading/counting/unloading module design at 600 reels/hour; the X400 is a semi-automatic offline device with manual loading at 5–10 seconds/reel. The X800 is built for high-volume production lines running 24/7, while the X400 suits small-to-medium batches and R&D environments. Both share the same X-ray imaging + AI algorithm core. View the full comparison guide →
Can the X800 integrate with our existing AGV/WMS system?
Absolutely. The X800 provides full integration with ERP, MES, WMS, and AGV systems via standard interfaces, enabling real-time counting data sync and automated logistics scheduling. NeoX Advanced delivers real-time cloud sync and intelligent analytics reports, giving management full visibility into inventory status.
What are the dimensions and deployment requirements?
The X800 measures 1200×800×1600 mm and weighs approximately 350 kg, requiring a standard 220V AC power supply. As an inline device, it is typically deployed at the material return point of the SMT line, connected to conveyor belts or AGV tracks. We recommend an on-site assessment by our engineers before deployment to ensure seamless integration with your existing line layout.
Is the NEO COUNTER X800 safe to run inline on a staffed line?
Yes. Counting takes place inside a fully enclosed, lead-shielded cabinet with safety interlocks, so the X-ray source only emits when the cabinet is closed. The X800 is designed for less than 1 µSv/h of surface leakage — well within occupational safety limits — so it is safe to operate beside on a continuously staffed SMT line. Specific certification and radiation figures are confirmed per region and configuration.

Fully Automated Counting for High-Volume Production

The NEO COUNTER X800 makes 24/7 continuous counting a reality with fully unmanned operation and real-time inventory accuracy. Contact us today for a tailored solution.

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