Site Measurement Checklist for Storage System Planning
Before we design your SMD BOX or NEO LIGHT system, measure the way from your unloading dock to the final position. We size the machine and split it into modules that fit your doors, ceilings, lift and floor.
Your building sets the module size
An automated storage system is only as big as the smallest opening on the way in. With your numbers we choose the model, decide how many modules it ships in, and make sure every module clears your tightest door, corner, lift or airlock and that your floor carries it.
Measure once, now. A door that is 50 mm too narrow is a free design change today and a crane job on delivery day.
How to measure
- Clear opening, frame to frame and floor to frame, not wall to wall. Door leaves, closers and handles count.
- Lowest point for heights: pipes, ducts, sprinklers, lights, cable trays and signs, not the ceiling slab.
- Smallest value wins: where there are several doors or corridors, write the tightest one and mark it on the floor plan.
- Photo with a tape across each opening, corner and obstruction. Millimetres everywhere.
Write the value, tick when measured
Type the values here and send the form at the bottom, or print the page and fill it in by hand. Items that do not exist on your site (no lift, no airlock) are N/A. If you are not sure how to measure something, photograph it and we will ask.
Unloading
Where the truck stops and the crates come off.
| Measure | Notes | Your value | |
|---|---|---|---|
| Largest truck that can reach the dock length / type | Is there a gate, height bar or tight turn on the way in? Note it. | ||
| Unloading method | Level dock with leveler, dock without leveler, or ground-level unloading. | ||
| Forklift on site capacity kg, fork length mm | Or crane / hoist and its capacity. Write “none” if nothing is available. | ||
| Covered staging area m² | Dry space near the dock where crates can be parked and opened. |
Route: dock to final position
Walk it once with a laser measure. For each row, write the tightest point on the whole route.
| Measure | Notes | Your value | |
|---|---|---|---|
| Smallest door opening W × H mm | Clear opening with the door fully open. Note if the leaf or frame could be removed. | ||
| Narrowest corridor W mm | Between fixed obstacles: columns, racks, machines, handrails. | ||
| Tightest corner W of both legs mm | Width of the corridor before and after the turn, and the turn angle. A sketch or photo from above helps. | ||
| Lowest overhead point H mm | Pipe, duct, sprinkler, light, cable tray or sign anywhere on the route. | ||
| Steps, thresholds, ramps | Step height in mm, ramp length and height, or “none”. | ||
| Floor type and load rating kg/m² | Concrete slab, mezzanine, raised anti-static floor, tiles. Ask facilities for the rating of any raised or upper floor. | ||
| Freight lift door W × H, car L × W × H mm, load kg | Only if the route uses a lift. The door is usually smaller than the car. | ||
| Airlock or air shower inside L × W × H mm | Door sizes too. Note whether both doors can be opened at the same time. | ||
| Anything else in the way | Fire shutters, drains, expansion joints, a running production line the route crosses. |
Final position
Where the machine will stand. Measure the space you can actually give it.
| Measure | Notes | Your value | |
|---|---|---|---|
| Available floor area L × W mm | Wall to wall or to the nearest fixed equipment. Mark which sides are walls and which side faces the line. | ||
| Ceiling height at the lowest point H mm | Under any beam, duct, light or sprinkler above the area. | ||
| Floor type and load rating kg/m² | Ground slab or upper floor; raised anti-static floor or not. | ||
| Floor level and condition | Visible slope, cracks, trenches or drain covers inside the area. | ||
| Space next to it for assembly m² | Temporary area to unpack and lay out modules during installation. | ||
| Power available nearby V / phase / A | Nearest outlet or distribution board and its distance from the area. | ||
| Network port nearby | Wired port within cable reach: yes / no / can be added. | ||
| Room conditions | Air-conditioned? Humidity controlled? Direct sunlight? Heavy vibration or dust nearby? |
Where machines usually get stuck
Five points that are easy to miss on a quick walk and expensive to discover on delivery day.
- Air shower into the SMT floor. Often shorter and narrower than any other door on the route.
- Cable tray or sprinkler just inside a door. The door height passes, the tray two metres behind it does not.
- Raised anti-static floor. Its load rating decides whether the machine can roll across it or needs plates.
- Lift door, not lift car. Measure the door opening; that is what the module has to pass.
- Ceiling at the final position. Tall systems need extra height to lift the top module into place during assembly.
Measurements received
Your reference number is SS-0000
A confirmation has been sent to . Please reply to it with your photos and floor plan, keeping the reference in the subject. Our engineers come back within 2 business days with a proposed model, module split and layout drawing.
Ready to size your storage system?
Send the measurements with your reel volume and we propose the model and module split that fits your building.