NEO COUNTER X400
Semi-Automatic X-Ray Component Counter
The NEO COUNTER X400 is a semi-automatic X-ray SMD component counter that uses X-ray penetration imaging combined with AI-powered algorithms to count a single reel in just 5 seconds with 99.9% accuracy. It supports components from 01005 to large packages, with manual reel loading and up to 4 reels processed simultaneously. The NeoX counting software operates standalone offline with local data storage and USB export, and can flexibly connect to ERP/MES systems — a cost-effective counting solution for small-to-medium production lines and R&D environments.
Material Loop Quality Checkpoint: Precision Counting After Production
The NEO COUNTER X400 handles Step 5 — Counting in the material loop. After production, the X400 uses X-ray penetration imaging to precisely count remaining materials, providing reliable quantity data for returning reels to the NEO LIGHT smart shelving and ensuring inventory records always match physical stock.
Creates unique digital ID
stored in smart shelving
Light-guided retrieval
Seamless Integration
Updates inventory records
X-Ray Imaging + AI Algorithms: 5-Second Precision Counting
The NEO COUNTER X400 delivers professional-grade counting across X-ray imaging precision, AI counting speed, and component compatibility, ensuring fast, accurate, and reliable post-production inventory verification.
- X-ray penetrates reels to directly image component distribution
- High-resolution imaging covers 01005 to large packages
- Supports SMD, THT, loose parts, MSD, TRAY and more
- AI deep learning algorithms count a single reel in 5 seconds
- Built-in camera system auto-reads 1D/2D barcodes
- Standalone offline operation — no network required
- Local data storage + USB export for flexible data management
- API integration with ERP/MES for real-time inventory sync
- Automatic label printing with customizable templates
Technical Specifications
Compact SMD counter design with standalone offline operation, purpose-built for precision component counting on small-to-medium SMT production lines.
| Parameter | NEO COUNTER X400 Specification |
|---|---|
| Automation Level | Semi-Automatic (offline, manual operation) |
| Counting Speed | 5–10 seconds/reel |
| Accuracy | 99.9% |
| Loading Method | Manual reel loading (up to 4 reels simultaneously) |
| Reel Compatibility | 7–15 inch standard SMT reels |
| Max Reel Capacity | 400×400 mm (4× 7-inch reels) |
| Min. Component Size | 01005 |
| Supported Material Types | SMD, THT, loose parts, MSD, TRAY and more |
| Barcode Reading | Built-in camera system, supports 1D/2D barcodes |
| Counting Software | NeoX Standard (standalone offline operation) |
| Data Management | Local storage + USB export |
| System Integration | API integration with ERP/MES |
| Label Printing | Automatic label printing with customizable templates |
| Power Supply | AC 220V / 50Hz |
ERP/MES Integration & Counting Traceability
The NEO COUNTER X400 connects to your shop-floor systems through open interfaces and exports a complete counting record — every reel is logged with its verified remaining quantity and barcode, ready to reconcile inventory in MES/ERP. Standalone offline operation with local storage and USB export keeps counting running even without a network connection.
- Pushes counting results to ERP/MES via API for automatic inventory sync
- Auto-reads 1D/2D reel barcodes to match each count to its material ID
- Local storage + USB export for network-isolated environments
- Automatic label printing with customizable templates
- Material IDfrom reel barcode
- Component Countverified remaining qty
- Component Typepackage / size
- Operatorlogin / badge
- Timestampper count
- Resultpass / recount
X-Ray Safety, Reliability & Compliance
Counting takes place inside a fully enclosed, lead-shielded X-ray chamber with a safety interlock — the source only emits when the cabinet is closed, so operators can work beside the machine all day. The X400 is engineered for continuous electronics-manufacturing duty with a standards-compliant design approach.
Compliance scope, certifications and performance figures are confirmed per project, configuration and region.
Semi-Auto Solution: X400 Counting → NEO LIGHT Return
The NEO COUNTER X400 is the core counting device in the semi-auto solution, forming a complete semi-automatic material management loop together with NEO SCAN registration and NEO LIGHT smart shelving.
Establishes UID identity
Semi-auto smart shelving
Seamless Integration
Updates inventory data
Is NEO COUNTER X400 Right for Your Factory?
Best fit
Warehouses and lineside stations with small-to-medium counting volumes. Manual loading, no production-line integration required — and a clear upgrade path to the X800.
Performance (as specified)
5 seconds per reel, up to 4 reels processed simultaneously, 99.9% accuracy, supporting components from 01005 up to large packages.
Deployment requirements
Standard 220V power and a flat surface — no compressed air or infrastructure modifications needed.
Integration
Connects to ERP/MES via API and syncs counting results with your inventory system automatically.
Support
Global support network: 7×24 coverage, 15+ service locations, 98% customer satisfaction. Confirm on-site coverage for your region with our team.
What shapes your quote
Daily counting volume, package mix, number of stations, and whether ERP/MES sync is in scope.
Frequently Asked Questions
Common questions about the NEO COUNTER X400 semi-automatic X-ray component counter. For additional inquiries, please contact our technical consultants.
What production scale is the X400 designed for?
What are the key differences between X400 and X800?
What types of components does the X400 support?
Can it integrate with our existing ERP/MES system?
What are the deployment requirements for the X400?
Is the NEO COUNTER X400 safe to operate? How is X-ray radiation contained?
Start Precision Counting, Eliminate Inventory Errors
The NEO COUNTER X400 makes post-production material counting fast, accurate, and intelligent. Contact us today for a tailored counting solution.
