Request a Quote

● Intelligent THT Assembly

NEO STATION
Intelligent THT Assembly Station — Transform Manual Assembly into Smart Manufacturing

For low-volume, high-mix PCB assembly that still requires manual through-hole technology (THT) operations, NEO STATION combines projector-guided precision with AI-based verification to help operators increase efficiency and accuracy — bridging the gap between manual work and smart manufacturing.

Download Brochure Watch Demo

OVERVIEW

What is NEO STATION?

Neo Station transforms manual assembly into smart manufacturing. For low-volume, high-mix PCB assembly that still needs manual operation, Neo Station helps operators increase efficiency and accuracy.

Projector-Guided Precision

Visual component positioning with real-time guidance and verification. The projector displays exact component placement positions directly onto the PCB, guiding operators with pinpoint accuracy while the built-in AOI system continuously verifies correct placement — combining human dexterity with machine precision for optimal THT assembly quality.

HOW IT WORKS

Three Steps to Smart THT Assembly

NEO STATION streamlines the manual assembly process into three intelligent steps — from automatic PCB recognition through visual guidance to quality verification — ensuring every component is placed correctly, every time.

PCB Recognition

Recognizes PCB assembly programming by RFID or barcode scanning, automatically loading the correct assembly process. No manual setup required — operators simply scan and start.

→

Visual Guidance

Component positions are projected onto the PCB, clearly showing where each component needs to be placed. Operators follow the visual cues for precise, error-free placement.

→

Quality Verification

Built-in AOI system identifies defects and verifies correct component placement. Real-time feedback ensures quality issues are caught immediately, not downstream.

ADVANCED FEATURES

Intelligent Capabilities for Every Assembly Challenge

Beyond basic guidance, NEO STATION integrates AI vision, paperless instructions, and full traceability to elevate manual THT assembly to smart manufacturing standards.

Result Verification

Built-in optical inspection (AOI) system for defect detection and continuous quality improvement. Automatically flags misplaced, missing, or incorrectly oriented components.

Hands Tracking

AI-based vision system for real-time feedback and guidance to operators. Tracks hand movements to ensure correct pick sequences and placement accuracy.

Paperless Instructions

Image and video-based assembly instructions regardless of operator skills or language. Eliminates paper manuals and reduces training time for new operators.

Best Practice Learning

Intuitive work instruction systems for new employee training. Capture and standardize best practices from experienced operators for consistent quality.

1D/2D Code Integration

Start assembly by scanning codes, linked programming auto-loaded. RFID and barcode recognition enables instant job setup without manual programming.

High Traceability

Component ID tracking and image storage for comprehensive verification. Every assembly step is recorded with timestamps and images for complete audit trails.

KEY BENEFITS

Why Choose NEO STATION?

NEO STATION delivers measurable improvements across accuracy, speed, flexibility, and quality control — turning manual THT assembly into a reliable, scalable process.

Enhanced Accuracy

Projector-guided assembly ensures precise component placement, reducing errors and rework.

Improved Efficiency

Eliminate manual alignment, improving assembly speed and overall productivity.

Maximum Flexibility

Easily reconfigurable for different products and assembly processes — ideal for high-mix production.

Quality Control

Integrated quality control ensures correct positioning throughout the assembly process.

SPECIFICATIONS

Technical Specifications

NEO STATION is designed for flexible deployment in both inline and offline configurations, supporting a wide range of PCB sizes and assembly requirements.

Specification	Value
PCB Size	Up to 500×500mm
Station Type	Inline / Offline Configurable
Material Feeder	2 Sets
AOI System	Optional Integration
Power Supply	220V AC

Feature	Detail
Recognition Method	RFID / Barcode
Guidance System	Projector-based
Vision System	AI-based Hands Tracking
Instructions	Paperless Video / Image
Data Storage	Component ID & Images

RELIABILITY & COMPLIANCE

Built for Reliable Shop-Floor Duty

NEO STATION is an ESD-safe operator workstation designed for daily electronics-manufacturing use, with a standards-compliant design approach suited to automotive, medical, and other high-reliability sectors.

ESD Protection — IEC 61340-5-1

Dissipative work surfaces and grounding for ESD-safe handling of boards and components

CE — Low Voltage (LVD) + EMC

Designed for CE conformity under the Low Voltage and EMC directives with a complete technical file

RoHS / REACH Materials

Restricted-substance-compliant materials and finishes throughout the workstation

Data Security — IEC 62443 ready

Access control and secure data exchange for MES/ERP traceability and assembly image logs

Compliance scope, certifications and performance figures are confirmed per project, configuration and region.

BUYER CHECK

Is NEO STATION Right for Your Factory?

Best fit

Low-volume, high-mix THT/PCB assembly that stays manual but needs guided accuracy — projector-guided assembly with hand-movement tracking.

Performance (as specified)

Guided pick sequences and placement accuracy checks; every assembly step recorded with timestamps and images for complete audit trails.

Deployment requirements

Inline or offline configurations across a wide range of PCB sizes; start jobs by scanning 1D/2D codes with linked programs auto-loaded.

Integration

MES/ERP connectivity for traceability of operators, steps and results.

Support

Global support network: 7×24 coverage, 15+ service locations, 98% customer satisfaction. Confirm on-site coverage for your region with our team.

What shapes your quote

Station count, product mix and changeover frequency, and traceability integration scope.

Request a Quote Get the NEO STATION datasheet in the Download Center →

FAQ

Frequently Asked Questions

Common questions about the NEO STATION intelligent THT assembly station. For further detail, please contact our technical consultants.

What is a THT assembly station?

A THT (through-hole technology) assembly station is a guided workstation that helps operators place and insert through-hole components onto a PCB accurately. NEO STATION projects the exact component position onto the board, loads the correct job automatically by RFID or barcode, and verifies placement with a built-in AOI system, turning manual THT work into a smart, traceable process.

How does NEO STATION reduce assembly errors?

NEO STATION combines projector-guided positioning, AI-based hands tracking, and automated optical inspection (AOI). The projector shows operators exactly where each component goes, hands tracking confirms the correct pick sequence, and AOI flags missing, misplaced, or wrongly oriented components in real time, so defects are caught at the station rather than downstream.

Can NEO STATION integrate with our MES/ERP for traceability?

Yes. Jobs are loaded by scanning a 1D/2D code, and every assembly step is recorded with component IDs, timestamps, and images for complete audit trails. This supports IPC-1782 traceability and lets NEO STATION report into MES/ERP systems, giving full forward and reverse traceability for high-reliability production.

Is NEO STATION suitable for high-mix, low-volume production?

It is designed for exactly that. NEO STATION is quickly reconfigurable for different products and assembly processes, and its paperless image and video instructions let operators switch jobs without paper manuals, regardless of skill level or language, making it ideal for high-mix, low-volume THT assembly.

What PCB sizes and setup does NEO STATION support?

NEO STATION handles PCBs up to 500 x 500 mm and can be deployed in inline or offline configurations. It uses RFID or barcode job recognition, projector-based guidance, optional AOI integration, and runs on standard 220V AC power, so it fits into existing THT lines with minimal infrastructure changes.

RESOURCES