NEO SCAN establishes a unique digital identity (UID) for every SMT incoming reel — scanning supplier barcodes, generating unique codes, and binding material information in just 3 seconds. Supporting 12+ industrial barcode formats with a 99.8% recognition rate, it integrates seamlessly with SAP, Oracle, and other major ERP/MES systems as the first step in the material management closed loop.
NEO SCAN operates at Step 1 of the SMT material loop — generating a unique ID (UID) for every incoming reel. With this digital identity established, all subsequent storage, retrieval, counting, and return operations achieve precise tracking and intelligent scheduling.
NEO SCAN focuses on three dimensions — barcode scanning, identity creation, and system integration — building a complete digital profile for every incoming reel and preventing wrong, missing, or expired materials from reaching the production line.
NEO SCAN features an industrial-grade vision recognition system and ESD-safe workstation, purpose-built for SMT production line environments with proven stability and easy integration.
| Parameter | NEO SCAN Specification |
|---|---|
| Vision System | 20MP industrial camera + AI deep learning recognition algorithm |
| Printing System | Industrial thermal transfer label printer, supports PET, high-temperature, and various label materials |
| Scanning Capability | QR, Datamatrix, Code128, and 12+ industrial barcode formats, 99.8% recognition rate |
| UID Generation | Automatic UID generation, EIA-564 compliant, 3-second binding |
| Software Platform | SMF Smart Material Control Platform (work order management, MSD tracking, material traceability, IoT hub) |
| Interface Protocols | RESTful API / Direct SQL / Webservice — three integration modes |
| Security Certification | Compliant with ISO/IEC 15408 EAL4+ information security standard |
| Workstation | ESD-safe workstation, ergonomic design, optimized for SMT production environments |
NEO SCAN is powered by Neotel’s proprietary SMF platform, delivering four core functional modules that enhance production efficiency from work order preparation to quality traceability.
| Module | Key Capabilities | Industry Benefits |
|---|---|---|
| Smart Work Order Management | Auto BOM parsing, intelligent kitting, shortage alerts | 40%+ faster kitting, reduced production prep time |
| MSD Component Tracking | J-STD-033 moisture control, automatic bake data logging | 65%+ reduction in MSD scrap, improved product reliability |
| Material Traceability | Forward and reverse traceability chains for rapid root cause analysis | 90%+ faster quality tracing, responsive to customer needs |
| IoT Device Hub | Seamless connection with smart shelves, counters, and downstream equipment | 30%+ better space utilization, optimized logistics efficiency |
Once NEO SCAN completes registration, materials enter the next stage of the semi-automatic ecosystem. Data flows through the UID at every step, enabling end-to-end traceability.
“After deploying Neotel’s smart material system, our material mismatch rate has truly reached zero! Work order kitting time was also dramatically reduced from 4 hours to just 25 minutes — the efficiency improvement is unmistakable.”
Common questions about the NEO SCAN semi-automatic material registration system. For further inquiries, please contact our technical consultants.
Not sure if NEO SCAN is right for your production line? Our solution consultants will recommend the best-fit registration system based on your line scale, material types, and automation goals.
