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● Fully Automatic Material Registration

NEO SCAN PLUS
Fully Automatic Scan-Label-Register System

NEO SCAN PLUS is a fully automatic material registration workstation — AGV delivery, 11MP high-resolution vision for automatic barcode recognition, automatic UID generation, and automatic label printing and application. From material receiving to warehousing, the entire process runs unattended. Paired with SMD BOX, it creates a fully automatic material closed loop.

11MP
Vision System
AGV
Integration
UID
Auto-Issue
24/7
Unattended
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NEO SCAN PLUS fully automatic SMT reel scan-label-register workstation with AGV feeding
MATERIAL LOOP

The Starting Point of Full Automation: Unattended Registration Begins Here

NEO SCAN PLUS operates at Step 1 of the SMT material loop — fully automatically generating a unique ID (UID) for every incoming reel. With this digital identity established, all subsequent storage, retrieval, counting, and return operations achieve precise tracking and intelligent scheduling.

1
Register
AGV delivery · Auto recognition
UID issue · Auto labeling
NEO SCAN PLUS
→
2
Store
Registered materials
auto-stored in SMD BOX
SMD BOX
→
3
Retrieve
Auto retrieval by work order
AGV delivery to line
SMD BOX
→
4
Production
Material Ready
Seamless line integration
Powering Your Production
→
5
Count
X-ray counting of
remaining quantities
NEO COUNTER X800
Step 6 — Return: Remaining materials after counting are returned to SMD BOX → back to Step 2, ready for the next retrieval cycle
1

The Starting Point of Full Automation — Unattended Registration Begins Here

NEO SCAN PLUS achieves fully unattended registration through AGV integration, automatic recognition, and automatic labeling. This is the first step of the fully automatic closed loop — without registration, the loop cannot exist.

INTELLIGENT WORKFLOW

From Material Receiving to Warehousing, Fully Automated

NEO SCAN PLUS delivers a 5-step fully automatic registration workflow. From AGV delivery to material warehousing, no manual intervention is required, supporting 24/7 unattended operation.

1
AGV Delivery
AGV transport vehicle
delivers materials automatically
→
2
Barcode Scanning
11MP high-resolution camera
auto-recognizes supplier barcodes
→
3
UID Generation
Automatically generates
unique digital identity (UID)
→
4
Print & Label
Industrial printer
auto-prints and applies labels
→
5
Warehousing
After registration
auto-stored into SMD BOX
CORE FEATURES

Six Core Features for an Unattended Registration Workstation

NEO SCAN PLUS covers six dimensions — automatic recognition, automatic labeling, AGV integration, material sorting, traceability management, and system integration — providing a complete solution for fully automatic material registration.

High-Resolution Vision System
  • 11MP high-resolution industrial camera for precise barcode recognition
  • Supports 1D/2D codes (QR, Datamatrix, Code128, and more)
  • AI deep learning algorithm handles any orientation, position, or damage
11MP High-Precision Vision
Automatic UID Generation
  • Automatically generates a unique digital identity (UID) for each reel
  • EIA-564 compliant with full lifecycle traceability
  • Smart error-proofing prevents wrong or mixed materials from the source
UID Auto-Generation
Automatic Print & Label
  • Industrial barcode printer with automatic printing and precise application
  • Supports PET, high-temperature, and various label materials
  • Customizable label content (logo, lot number, date, and more)
Fully Automatic Labeling
Seamless AGV Integration
  • Purpose-designed AGV intake port for automatic material handoff
  • Supports batch delivery in reel-chain format for higher throughput
  • 24/7 fully unattended operation around the clock
24/7 Unattended
Smart Material Sorting
  • Intelligent sorting system auto-classifies materials by type
  • MSD moisture-sensitive components automatically identified and routed
  • Abnormal materials flagged and isolated for quality control
Smart Sorting & Classification
Comprehensive System Integration
  • Three integration modes: RESTful API / Direct SQL / Webservice
  • Verified integration with SAP, Oracle, and other major systems
  • Supports ERP/MES/WMS/AGV/SCM multi-system coordination
8 Systems Seamlessly Connected
SPECIFICATIONS

Technical Specifications

NEO SCAN PLUS features an industrial-grade 11MP vision system and AGV integration interface, purpose-built for large-scale fully automatic material registration scenarios.

Parameter NEO SCAN PLUS Specification
Vision System 11MP high-resolution industrial camera + AI deep learning recognition algorithm
Work Area 400 x 400 mm scanning area, accommodates all common reel sizes
Printing System Industrial barcode printer, supports PET, high-temperature, and various label materials
Scanning Capability QR, Datamatrix, Code128, and full 1D/2D barcode format support
UID Generation Automatic UID issuance, EIA-564 compliant, full lifecycle traceability
AGV Interface Dedicated AGV intake port, supports batch reel-chain delivery, 24/7 unattended
Software Platform SMF Smart Material Control Platform (work order management, MSD tracking, material traceability, IoT hub)
Interface Protocols RESTful API / Direct SQL / Webservice — three integration modes
Power Supply AC 220V / 50Hz, industrial-grade ESD-safe design
INTEGRATION & TRACEABILITY

ERP/MES/WMS Integration & AGV Handshake

NEO SCAN PLUS is an unattended incoming material station (IMS) that talks to your factory systems end to end. The AGV scheduler hands reels to the station, the station issues a unique UID and labels each reel, and every registration is reported to ERP / MES / WMS in real time — so automated storage, retrieval, counting, and return all run from one consistent material record.

RESTful APIDirect SQLWebserviceAGV SchedulingERP / MES / WMS / SCM
ERP / MES / WMS / AGV Connectivity
  • Three integration modes — RESTful API, Direct SQL, and Webservice
  • Verified integration with SAP, Oracle, and other major ERP/MES systems
  • Multi-system coordination across ERP / MES / WMS / AGV / SCM
  • Standard AGV scheduling handshake for unattended material handoff
ERP / MES / WMS / AGV ready
Registration Data Model
  • Material UIDunique per reel
  • Supplier & Lot No.auto-read
  • Part Number / MPNBOM-matched
  • MSD Levelfloor-life clock
  • AGV Task IDhandoff log
  • Timestampper registration
Exposed via REST / SQL
RELIABILITY & COMPLIANCE

Reliability, Safety & Compliance

As an unattended automatic station with motorized labeling and an AGV intake, NEO SCAN PLUS is built for 24/7 duty with ESD-safe handling and a machinery-safety design approach suited to automotive, medical, and other high-reliability sectors.

≥95%
System Availability
designed target
24/7
Unattended Operation
lights-out capable
ESD-safe
Handling Surfaces
dissipative + grounded
10 yr
Service Life
utilization-based PM
ESD Protection — IEC 61340-5-1
Dissipative work surfaces and hard grounding for ESD-safe handling of reels and components
CE — Machinery + LVD + EMC
Designed for CE conformity with safety interlocks on the labeling and AGV intake, plus a complete technical file
RoHS / REACH Materials
Restricted-substance-compliant materials and finishes throughout the workstation
Data Security — IEC 62443 ready
Access control and secure data exchange for ERP/MES/AGV integration and registration logs

Compliance scope, certifications and performance figures are confirmed per project, configuration and region.

FULL-AUTO ECOSYSTEM

After Registration, Where Do Materials Go?

Once NEO SCAN PLUS completes registration, materials enter the next stage of the fully automatic ecosystem. Data flows through the UID at every step, enabling end-to-end traceability.

Current Product
NEO SCAN PLUS
Fully automatic registration
AGV delivery · Auto labeling
→
Store / Retrieve / Return
SMD BOX
Smart storage
Fully automatic material handling
→
Powering Your Production
Production
Material Ready
Seamless line integration
→
Counting
NEO COUNTER X800
X-ray counting
Inventory update
Need a semi-automatic solution? NEO SCAN is a semi-automatic barcode scanning registration system where operators register each reel individually. Paired with NEO LIGHT smart shelves, it is ideal for small-to-medium batch production lines. Learn about NEO SCAN →  |  Compare NEO SCAN vs. NEO SCAN PLUS →
FAQ

Frequently Asked Questions

Common questions about the NEO SCAN PLUS fully automatic material registration system. For further inquiries, please contact our technical consultants.

How does NEO SCAN PLUS integrate with AGV systems?
NEO SCAN PLUS features a dedicated AGV intake port that supports batch material delivery in reel-chain format. Once the AGV arrives, material handoff is completed automatically with no manual intervention. It is compatible with major AGV brands and scheduling protocols, integrating seamlessly with your existing AGV system.
What is the difference from the NEO SCAN semi-automatic version?
NEO SCAN is designed for small-to-medium batch production lines with manual material receiving, where operators register each reel individually. NEO SCAN PLUS is built for large-scale production lines and unmanned warehousing, supporting AGV delivery, automatic vision recognition, and automatic label printing and application for fully unattended operation. Both generate identical UID formats, ensuring seamless downstream compatibility. View detailed comparison →
How does it integrate with existing MES/ERP systems?
NEO SCAN PLUS offers three standard integration modes: RESTful API, Direct SQL, and Webservice. Verified integrations include SAP, Oracle, and other major ERP/MES systems, plus WMS, AGV scheduling, and SCM supply chain coordination. We provide complete API documentation and a test sandbox environment.
What label materials and customization options are available?
Equipped with an industrial-grade thermal transfer barcode printer, it supports PET, high-temperature, anti-static, and various other label materials. The built-in dynamic template engine allows full customization of label content: company logos, supplier lot numbers, production dates, LOT numbers, unique codes, and any other fields your operations require.
What are the deployment requirements for the fully automatic system?
NEO SCAN PLUS requires AC 220V/50Hz industrial power and pre-planned AGV travel paths and docking positions. Our standardized deployment plan can be completed within 10 business days, including equipment installation, AGV integration testing, system integration, and operator training. Comprehensive remote maintenance and technical support services are included.

Enter a New Era of Fully Automatic Material Registration

NEO SCAN PLUS fully automatic scan-label-register system delivers end-to-end unattended operation from AGV delivery to warehousing. Contact us today for a tailored full-automation registration solution.

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