Book a Demo
Neotel Technology
Switch Language
中文 English 日本語 Deutsch Español
● Semi-Auto / Offline

NEO COUNTER X400
Semi-Automatic X-Ray Component Counter

The NEO COUNTER X400 uses X-ray penetration imaging combined with AI-powered algorithms to count a single reel in just 5 seconds with 99.9% accuracy. It supports components from 01005 to large packages, with manual reel loading and up to 4 reels processed simultaneously. The NeoX counting software operates standalone offline with local data storage and USB export, and can flexibly connect to ERP/MES systems — a cost-effective counting solution for small-to-medium production lines and R&D environments.

5s
Per Reel
4 Reels
Simultaneous
99.9%
Accuracy
01005
Min. Component
Request a Demo Download Brochure
NEO COUNTER X400 Semi-Automatic X-Ray Component Counter - Neotel Technology
LOOP POSITION

Material Loop Quality Checkpoint: Precision Counting After Production

The NEO COUNTER X400 handles Step 5 — Counting in the material loop. After production, the X400 uses X-ray penetration imaging to precisely count remaining materials, providing reliable quantity data for returning reels to the NEO LIGHT smart shelving and ensuring inventory records always match physical stock.

1
Register
Incoming reel scanning
Creates unique digital ID
NEO SCAN
→
2
Store
Registered materials
stored in smart shelving
NEO LIGHT
→
3
Retrieve
Work-order-based picking
Light-guided retrieval
NEO LIGHT
→
4
Production
Material Ready
Seamless Integration
Powering Your Production
→
5
Count
X-ray quantity verification
Updates inventory records
NEO COUNTER X400
◎ Return: After counting, remaining materials return to NEO LIGHT smart shelving → light-guided re-shelving, back to Step 2, ready for the next retrieval cycle
⑤

The Critical Quality Checkpoint After Production

The NEO COUNTER X400 sits at Step 5 of the loop — after production, before return. Without precision counting, return quantities rely on manual estimation and inventory data gradually drifts from reality. The X400 uses X-ray + AI to ensure every returned reel has a verified count, keeping the loop intact.

CORE CAPABILITIES

X-Ray Imaging + AI Algorithms: 5-Second Precision Counting

The NEO COUNTER X400 delivers professional-grade counting across X-ray imaging precision, AI counting speed, and component compatibility, ensuring fast, accurate, and reliable post-production inventory verification.

💡
X-Ray Imaging
  • X-ray penetrates reels to directly image component distribution
  • High-resolution imaging covers 01005 to large packages
  • Supports SMD, THT, loose parts, MSD, TRAY and more
99.9% Counting Accuracy
💻
NeoX Software
  • AI deep learning algorithms count a single reel in 5 seconds
  • Built-in camera system auto-reads 1D/2D barcodes
  • Standalone offline operation — no network required
5s/Reel Ultra-Fast Counting
🔗
Flexible Deployment
  • Local data storage + USB export for flexible data management
  • API integration with ERP/MES for real-time inventory sync
  • Automatic label printing with customizable templates
ERP/MES Integration Ready
SPECIFICATIONS

Technical Specifications

Compact design with standalone offline operation, purpose-built for precision counting on small-to-medium SMT production lines.

Parameter NEO COUNTER X400 Specification
Automation Level Semi-Automatic (offline, manual operation)
Counting Speed 5–10 seconds/reel
Accuracy 99.9%
Loading Method Manual reel loading (up to 4 reels simultaneously)
Reel Compatibility 7–15 inch standard SMT reels
Max Reel Capacity 400×400 mm (4× 7-inch reels)
Min. Component Size 01005
Supported Material Types SMD, THT, loose parts, MSD, TRAY and more
Barcode Reading Built-in camera system, supports 1D/2D barcodes
Counting Software NeoX Standard (standalone offline operation)
Data Management Local storage + USB export
System Integration API integration with ERP/MES
Label Printing Automatic label printing with customizable templates
Power Supply AC 220V / 50Hz
SEMI-AUTO ECOSYSTEM

Semi-Auto Solution: X400 Counting → NEO LIGHT Return

The NEO COUNTER X400 is the core counting device in the semi-auto solution, forming a complete semi-automatic material management loop together with NEO SCAN registration and NEO LIGHT smart shelving.

Register
NEO SCAN
Manual scan registration
Establishes UID identity
→
Store / Retrieve
NEO LIGHT
Light-guided picking
Semi-auto smart shelving
→
Powering Your Production
Production
Material Ready
Seamless Integration
→
Current Product
NEO COUNTER X400
Offline X-ray counting
Updates inventory data
▲
Upgrade to Full Automation? If your production scales up to high-volume continuous operation, the NEO COUNTER X800 offers dual-track auto-loading at 1,200 reels/hour, paired with SMD BOX for fully unmanned material flow.
💡
All-in-One: SMD BOX ONE integrates X-ray counting (NEO COUNTER X800), high-capacity storage (XLR), and auto-registration (NEO SCAN PLUS) into a single machine — storage, counting, and return all happen inside one unit. Learn more about SMD BOX ONE →
FAQ

Frequently Asked Questions

Common questions about the NEO COUNTER X400 semi-automatic X-ray component counter. For additional inquiries, please contact our technical consultants.

What production scale is the X400 designed for?
The NEO COUNTER X400 is designed for small-to-medium production lines, ideal for daily counting needs across 1–3 SMT lines. Manual loading is straightforward and requires no production line integration, allowing flexible deployment in warehouses or lineside. If your scale is larger or you need 24/7 continuous counting, consider the X800 fully automatic inline model.
What are the key differences between X400 and X800?
The core difference is automation level: the X400 is a semi-automatic offline device with manual reel loading, suited for standalone deployment; the X800 is a fully automatic inline device with dual-track auto-loading that integrates directly into SMT production lines and AGV systems. Both share the same X-ray imaging + AI algorithm core, delivering identical 99.9% counting accuracy. View the full comparison guide →
What types of components does the X400 support?
The X400 covers a broad range from 01005 minimum packages to large components, including SMD, THT, loose parts, MSD moisture-sensitive devices, TRAY packages, and more. The AI algorithms continuously learn and optimize, accurately identifying and counting irregular components such as PLCC, SOT, QFP, and connectors.
Can it integrate with our existing ERP/MES system?
Absolutely. The X400 connects to ERP/MES systems via API, automatically syncing counting data with your inventory management system. It also supports local storage + USB export for environments without network connectivity. The NeoX software runs standalone offline and auto-syncs data once connected.
What are the deployment requirements for the X400?
The X400 only requires a standard 220V power supply and a flat surface for deployment — no compressed air or special infrastructure modifications needed. The compact, portable unit can be placed in a warehouse, lineside, or a dedicated operating area. It supports offline operation and works without any network connection.

Start Precision Counting, Eliminate Inventory Errors

The NEO COUNTER X400 makes post-production material counting fast, accurate, and intelligent. Contact us today for a tailored counting solution.

Request Consultation Download Brochure Request Live Demo