NEO COUNTER X800 | Fully Automatic Inline X-Ray Component Counter

Q: How does the X800 achieve 600 reels/hour throughput?

The X800 uses a modular design in which independent loading, counting and unloading modules operate in parallel, each handling its stage simultaneously to eliminate wait time. Combined with industrial-camera barcode auto-reading and automatic label print and affix, it achieves uninterrupted high-speed continuous operation.

Q: How does the X800 integrate with an SMT production line?

The X800 is designed to operate inline, embedded directly in the SMT line and connected to upstream and downstream processes via conveyor belts or AGV. After production, materials automatically flow into the X800 for counting, then AGV returns them to SMD BOX. Full ERP/MES/WMS/AGV integration ensures real-time inventory sync with zero manual intervention.

Q: What are the key differences between X800 and X400?

The core differences are automation level and throughput: the X800 is a fully automatic inline device with modular loading, counting and unloading at up to 600 reels per hour; the X400 is a semi-automatic offline device with manual loading at 5 to 10 seconds per reel. The X800 is built for high-volume lines running 24/7, while the X400 suits small-to-medium batches and R and D environments. Both share the same X-ray imaging plus AI algorithm core.

Q: Can the X800 integrate with our existing AGV/WMS system?

Yes. The X800 provides full integration with ERP, MES, WMS and AGV systems via standard interfaces, enabling real-time counting data sync and automated logistics scheduling. NeoX Advanced delivers real-time cloud sync and intelligent analytics, giving management full visibility into inventory status.

Q: What are the dimensions and deployment requirements?

The X800 measures 1200 x 800 x 1600 mm, weighs approximately 350 kg and requires a standard 220V AC power supply. As an inline device it is typically deployed at the material return point of the SMT line, connected to conveyor belts or AGV tracks. We recommend an on-site assessment by our engineers before deployment to ensure seamless integration with your line layout.

Q: Is the NEO COUNTER X800 safe to run inline on a staffed line?

Yes. Counting takes place inside a fully enclosed, lead-shielded cabinet with safety interlocks, so the X-ray source only emits when the cabinet is closed. The X800 is designed for less than 1 microsievert per hour of surface leakage, well within occupational safety limits, so it is safe to operate beside on a continuously staffed SMT line.

LOOP POSITION

Material Loop Quality Checkpoint: High-Speed Automated Counting After Production

The NEO COUNTER X800 handles Step 5 — Counting in the material loop. After production, the X800 counts remaining materials at 600 reels/hour, with counting data automatically fed back to SMD BOX for fully unmanned return-to-storage.

1

Register

Auto barcode scanning
Creates unique digital ID

NEO SCAN PLUS

→

2

Store

Registered materials
stored in SMD BOX

SMD BOX

→

3

Retrieve

Work-order-based retrieval
AGV auto-delivery

SMD BOX

→

4

Production

Material Ready
Seamless Integration

Powering Your Production

→

5

Count

High-speed X-ray counting
Cloud-synced data

NEO COUNTER X800

◎ Return: After counting, remaining materials are auto-transported by AGV back to SMD BOX → quantities auto-calibrated with inventory records, back to Step 2, continuous cycle

CORE CAPABILITIES

Modular Design + Cloud Intelligence: High-Speed Unmanned Operation

The NEO COUNTER X800 delivers flagship-grade capability across automated loading, high-speed continuous counting, and full system integration, enabling a fully automatic material counting loop for high-volume production lines.

Modular Loading/Counting/Unloading

Independent loading, counting, and unloading modules operate in parallel
Seamless SMT line/AGV coordination with fully auto material flow
Throughput up to 600 reels/hour, 24/7 non-stop operation

600 Reels/Hr Continuous

NeoX Advanced Cloud

AI deep learning algorithms for high-speed continuous counting
Industrial camera auto-reads barcodes without manual intervention
Real-time cloud sync + intelligent analytics for full visibility

99.9% Real-Time Cloud Sync

Full System Integration

Full ERP/MES/WMS/AGV integration — zero manual intervention
Embedded in SMT line with seamless upstream/downstream connectivity
Auto label printing and affixing with material routing to designated locations

ERP/MES/WMS/AGV Integrated

SPECIFICATIONS

Technical Specifications

Flagship fully automatic configuration, purpose-built for high-volume SMT production lines running 24/7.

Parameter	NEO COUNTER X800 Specification
Automation Level	Fully Automatic (inline, unmanned operation)
Counting Throughput	Up to 600 reels/hour, continuous high-speed
Accuracy	99.9%
Loading Method	Modular loading, counting, unloading module design, SMT line/AGV coordinated
Reel Compatibility	7–15 inch standard SMT reels
Max Reel Capacity	400×400 mm (4× 7-inch reels)
Min. Component Size	01005
Barcode Reading	Industrial camera, fully automatic
Counting Software	NeoX Advanced (real-time cloud sync + intelligent analytics)
Data Management	Real-time cloud sync + intelligent analytics reports
System Integration	Full ERP/MES/WMS/AGV integration
Line Integration	Embedded in SMT line, AGV coordinated
Label Printing	Auto printing and affixing, material auto-routing
Dimensions	1200×800×1600 mm
Weight	Approx. 350 kg
Power Supply	220V AC, 50/60Hz

INTEGRATION & TRACEABILITY

Inline Integration & Real-Time Material Traceability

The NEO COUNTER X800 is built to run inline. It receives counting jobs and reports results to MES/WMS/ERP over open industrial interfaces, while AGV/AMR coordination moves reels in and out with no operator. Every count is streamed to NeoX Advanced cloud as an auditable record, so inventory reconciles in real time across the whole loop.

OPC UAREST APIMQTTAGV / AMRERP / MES / WMS

Host, AGV & Line Integration

Receives counting jobs from MES/WMS and reports completed results
AGV/AMR docking for unmanned line-side reel delivery and return
Embedded inline with conveyor handoff to upstream/downstream stations
Industrial-camera barcode auto-reading with automatic label print/affix

ERP / MES / WMS / AGV ready

Real-Time Counting Data Model

Material IDfrom reel barcode
Component Countverified remaining qty
OperationCount / Return
ResultSuccess / Recount
Timestampper operation
DestinationSMD BOX slot / AGV

Streamed via OPC UA / REST / MQTT

RELIABILITY & COMPLIANCE

X-Ray Safety, Reliability & Compliance

Counting runs inside a fully enclosed, lead-shielded X-ray chamber with safety interlocks — the source only emits when the cabinet is closed, so the X800 is safe to stand beside on a busy line. Engineered for 24/7 inline duty with functional-safety design and a standards-compliant approach suited to automotive, medical and other high-reliability sectors.

99.9%

Counting Accuracy

designed target

<1 µSv/h

Radiation Leakage

designed, at surface

≥95%

System Availability

24/7 designed target

10 yr

Service Life

utilization-based PM

X-Ray Radiation Safety

Fully enclosed, lead-shielded cabinet with safety interlocks; designed for <1 µSv/h surface leakage

CE / Machinery Regulation (EU) 2023/1230

Designed for CE conformity with ISO 12100 risk assessment and complete technical file

ESD Protection — IEC 61340-5-1

Dissipative handling surfaces and hard grounding for ESD-safe component counting

Cybersecurity — IEC 62443 ready

Access control and secure cloud sync for NeoX Advanced counting data and ERP/MES integration

Compliance scope, certifications and performance figures are confirmed per project, configuration and region.

FULL-AUTO ECOSYSTEM

Full-Auto Solution: X800 Counting → SMD BOX Return

The NEO COUNTER X800 is the core counting device in the full-auto solution, forming a complete fully automated material management loop together with NEO SCAN PLUS registration and SMD BOX, with zero human intervention throughout.

Register

NEO SCAN PLUS

Fully auto scan registration
Establishes UID identity

→

Store / Retrieve

SMD BOX

Fully automated storage
AGV precision delivery

→

Powering Your Production

Production

Material Ready
Seamless Integration

→

Current Product

NEO COUNTER X800

Inline high-speed counting
Cloud-synced data

All-in-One: SMD BOX ONE integrates X-ray counting (NEO COUNTER X800), high-capacity storage (XLR), and auto-registration (NEO SCAN PLUS) into a single machine — storage, counting, and return all happen inside one unit, eliminating material transport between devices. Learn more about SMD BOX ONE →

▼

Lighter Alternative: If your production scale is smaller or you only need offline counting, the NEO COUNTER X400 provides 5-second/reel semi-automatic offline counting at a lower investment for precision inventory verification.

FAQ

Frequently Asked Questions

Common questions about the NEO COUNTER X800 fully automatic inline X-ray counter. For additional inquiries, please contact our technical consultants.

How does the X800 achieve 600 reels/hour throughput?

The X800 uses a modular design — independent loading, counting, and unloading modules operate in parallel, with each module handling its stage simultaneously. This eliminates wait time. Combined with industrial camera barcode auto-reading and automatic label printing/affixing, it achieves uninterrupted high-speed continuous operation.

How does the X800 integrate with an SMT production line?

The X800 is designed to operate inline, embedded directly in the SMT production line and connected to upstream/downstream processes via conveyor belts or AGV. After production, materials automatically flow into the X800 for counting, then AGV returns them to SMD BOX. Full ERP/MES/WMS/AGV integration ensures real-time inventory sync with zero manual intervention.

What are the key differences between X800 and X400?

The core differences are automation level and throughput: the X800 is a fully automatic inline device with modular loading/counting/unloading module design at 600 reels/hour; the X400 is a semi-automatic offline device with manual loading at 5–10 seconds/reel. The X800 is built for high-volume production lines running 24/7, while the X400 suits small-to-medium batches and R&D environments. Both share the same X-ray imaging + AI algorithm core. View the full comparison guide →

Can the X800 integrate with our existing AGV/WMS system?

Absolutely. The X800 provides full integration with ERP, MES, WMS, and AGV systems via standard interfaces, enabling real-time counting data sync and automated logistics scheduling. NeoX Advanced delivers real-time cloud sync and intelligent analytics reports, giving management full visibility into inventory status.

What are the dimensions and deployment requirements?

The X800 measures 1200×800×1600 mm and weighs approximately 350 kg, requiring a standard 220V AC power supply. As an inline device, it is typically deployed at the material return point of the SMT line, connected to conveyor belts or AGV tracks. We recommend an on-site assessment by our engineers before deployment to ensure seamless integration with your existing line layout.

Is the NEO COUNTER X800 safe to run inline on a staffed line?

Yes. Counting takes place inside a fully enclosed, lead-shielded cabinet with safety interlocks, so the X-ray source only emits when the cabinet is closed. The X800 is designed for less than 1 µSv/h of surface leakage — well within occupational safety limits — so it is safe to operate beside on a continuously staffed SMT line. Specific certification and radiation figures are confirmed per region and configuration.

NEO COUNTER X800
Fully Automatic Inline X-Ray Counter

Material Loop Quality Checkpoint: High-Speed Automated Counting After Production

Fully Automatic Inline: 600 Reels/Hour Continuous Counting

Modular Design + Cloud Intelligence: High-Speed Unmanned Operation

Technical Specifications

Inline Integration & Real-Time Material Traceability

X-Ray Safety, Reliability & Compliance

Full-Auto Solution: X800 Counting → SMD BOX Return

Frequently Asked Questions

Fully Automated Counting for High-Volume Production

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